KODENSHI fully implemented the OEE equipment status monitoring system, TPM intelligent maintenance system, and Andon system, establishing a closed-loop intelligent exception management and control system encompassing "automatic alerting, intelligent dispatch, handling tracking, and data analysis." This effectively achieves efficient exception handling, precise identification of high-frequency anomalies, and continuous improvement, completely eliminating the "unclear accounting" in equipment management, driving continuous improvement in production efficiency, and earning customer recognition through rapid repurchase.

Exception Response Efficiency Increased by 13% | Downtime Reduced by Nearly 3,000 Hours/Year | OEE Increased by 12%

FiberHome introduced the Andon system to shorten exception response and handling times through real-time anomaly alerts and responsible party notifications. By collecting and analyzing downtime cause data, it precisely identifies high-frequency anomalies and implements targeted improvements, reducing the frequency of abnormal downtime at the source, continuously lowering downtime losses, and driving production efficiency improvement.

Equipment Utilization Rate Increased by 16% | Abnormal Downtime Losses Reduced by 10% | Capacity Increased by 5%

How to monitor the production status of multiple factories in real time? COANWIN breaks the "black box" of multi-factory production management by launching OEE equipment status monitoring and Andon systems. It monitors equipment start/stop status in real time and accurately displays unplanned downtime and causes for each machine via data dashboards, providing precise data support for managers to remotely supervise production and improve capacity effectively.

Equipment Utilization Rate Increased by 17% | Management Efficiency Improved by 30%: Real-Time Production Data View for Two Locations and Three Factories

To further improve equipment utilization and meet the growing demand for orders, JRSGS has launched an Andon and OEE equipment status monitoring system. By real-time statistical analysis of unplanned downtime duration and types, the system precisely optimizes high-frequency downtime categories, thereby effectively enhancing equipment utilization and overall output. This approach avoids blind, high-cost capacity expansion and supports business growth through low-cost digitalization.

Equipment utilization rate increased by 25%丨Operating costs decreased by 30%丨Unplanned downtime reduced by 12%

As a non-digital-native factory, Ningbo Electionics introduced data acquisition and Andon systems. Through its unique external acquisition technology, it achieved seamless data collection from old equipment. By enabling anomaly reporting via button presses, it significantly improved the efficiency of anomaly reporting. On the second day of system operation, it received over 30 anomaly events, which is 10 times the manual entry rate. These overall initiatives earned the factory the Group Digital Improvement Award.

Improve anomaly reporting efficiency by 60%: button-based reporting, avoiding inefficient manual entry丨Overall equipment effectiveness increased by 20%